Tannery 4.0 – an opportunity for the leather industry

China
Published:  17 July, 2018
Dr Dietrich Tegtmeyer

Dr Dietrich Tegtmeyer of global leather chemical maker Lanxess will outline future leather sector trends and what impact these changes may have on the global tanning industry by 2030. Speaking at the “Tannery 2030” conference in Shanghai on August 28, he will also highlight new technologies developed by the company where tanners’ will be able to produce their own retanning chemicals on-site from waste shavings.

Industry 4.0 describes a paradigm shift in industry, including decentralised production concepts away from mass production centres to minimise unnecessary logistics. This, in turn, will allow energy and waste saving technologies according to the principle of the circular economy and web-controlled automation to maximise process safety and reliability. Dr Tegtmeyer will cover these themes and highlight the latest results from its ReeL project with German tannery Heller-Leder in his presentation titled; “Tannery 4.0 – an opportunity for the leather industry”.

 

A tannery producing its own retanning agents
A tannery would be able to automatically and largely independently produce a part of its own needs for retanning agents like those offered by Lanxess in its X-Biomer range. “This project is a very promising step towards an even more sustainable production concept”, explains Tegtmeyer. “While on the one hand, ‘on-site’ and ‘just in time’ production brings enormous savings of resources in terms of energy, logistics, and packaging, on the other hand, by-products such as shavings containing collagen can be utilised as a raw material for the production of the retanning chemicals required.”
The three-year joint project with the partners INVITE and Heller-Leder has an investment of five million euros. The modular production plant constructed by INVITE is currently being tested under realistic production conditions at the Heller-Leder tannery in Germany. 

A medium sized tannery produces between one and two metric tonnes of shavings per day. With a modular production plant leased from Lanxess, the tannery would be able to produce a comparable volume of liquid X-Biomer for retanning. The process recycles shavings completely, without any residues or emissions.

Under the title of “Resource-efficient manufacturing of leather chemicals” (ReeL), the Leather business unit at Lanxess collaborated with the research institute INVITE from Leverkusen to develop a modular pilot facility.
Lanxess received the German Innovation Prize for Climate and Environment 2017 in the category “Environmentally friendly products and services” for this innovative technology.

About Dr Dietrich Tegtmeyer

Dr Dietrich Tegtmeyer is Vice President at Lanxess, responsible for Global Crusting Development and Leather Industry Relations. He is a chemist who started his career at Bayer in 1989 and moved with the spin-off of the chemical business in 2004 to the newly founded company Lanxess. With various positions in process development administration and R&D management he now served as senior manager for over 15 years for the leather business.

Outside the company Dr Tegtmeyer served as Executive Committee Member for the Leather Working Group for four years. Between 2016-17 he was the President of the International Union of Leather Technologists and Chemists Societies (IULTCS). Currently, he is active as an executive of the German Union for Tannery Chemists and Technologists (VGCT) and the TEGEWA, an association representing the German chemical industry.

Confirmed “Tannery 2030” speakers and topics:

  • Leather Naturally, Egbert Dikkers, Chairman; An update on Leather Naturally.
  • ISA TanTec, Thomas Schneider, Executive Chairman; LITE Leather after 15 years – what about the next 15?
  • Lanxess – Dr Dietrich Tegtmeyer, Vice President, responsible for Global Crusting Development and Leather Industry Relations; Tannery 4.0 – An opportunity for the leather industry.
  • Lectra, speaker and topic TBC.
  • Smit & Zoon, Hans van Haarst, CEO; The future of leather.
  • Wolverine Leathers, Sylvain Bussiere, Vice-President; topic TBC.

The final speakers and topics will be announced on the ILM website in the coming days.

When: Tuesday, August 28, 2018.

Timing: 12-5.30pm. Registration & coffee 12-12.50pm. Conference includes a 30-minute coffee and networking break.

Venue: Jumeirah Himalayas hotel, Pudong, Shanghai.

For sponsorship opportunities or for multiple delegate bookings please contact: maria@internationalleathermaker.com or call +44 (0)203 735 6537.

Delegate bookings and payments via PayPal can be made by clicking here.

*Prices advertised exclude a 3.5% booking fee. UK and EU delegates maybe subject to VAT.

The conference is lead sponsored by Lectra and Smit & zoon. The refreshment sponsor is Zschimmer & Schwarz and it is supported by TehChang Leather Products and theSauerReport.com.

ReeL insitu recycling unit